Best Sandwich Panel Supply Abu Dhabi | 50mm PU Panel with G.I Sheets Case Study
PROJECT CASE STUDY · ABU DHABI, UAE
Sandwich Panel Supply Abu Dhabi Delivering 3,800 Meters of Insulated Sandwich Panels for a Warehouse in Abu Dhabi
How we manufactured and supplied high-performance 50mm PU core panels with G.I sheets for Sama Al Shahba Technical Services
| CLIENT SASTS | LOCATION Abu Dhabi, UAE | SCOPE Supply Only | SECTOR Industrial Warehouse |
| 3,800 LINEAR METERS | 50mm PANEL THICKNESS | 0.3mm G.I SHEET GAUGE | PU CORE MATERIAL |
Project Overview
When Sama Al Shahba Technical Services needed a reliable supply partner for their warehouse storage facility in Abu Dhabi, they turned to us for a high-volume, precision-manufactured sandwich panel solution — and we delivered.
Warehouse construction in the UAE demands materials that can handle intense heat, humidity swings, and the structural demands of large-span industrial buildings. For this project, the brief was clear: consistent quality across a large order, on-time delivery, and panels engineered to perform in real industrial conditions — not just meet a spec sheet on paper.
We manufactured and supplied 3,800 linear meters of 50mm insulated sandwich panels with polyurethane cores and 0.3mm galvanized iron sheets on both faces. Every meter produced matched the same tolerances, the same finish, and the same thermal performance as the first.
Technical Specifications
These panels were specified for industrial warehouse use, where thermal control, structural integrity, and long-term durability are non-negotiable. Below is the full technical breakdown of what we supplied:
| SPECIFICATION | DETAIL |
| Panel Type | Insulated Sandwich Panel |
| Total Quantity | 3,800 Linear Meters |
| Panel Thickness | 50mm |
| Core Material | Polyurethane (PU) |
| Top Sheet | 0.3mm Galvanized Iron (G.I) |
| Bottom Sheet | 0.3mm Galvanized Iron (G.I) |
| Application | Warehouse Storage Facility |
| Project Type | Industrial |
| Service Scope | Supply Only (No Installation) |
The 50mm PU core is the backbone of this panel’s performance. Polyurethane foam is one of the most thermally efficient insulation materials available, with a low thermal conductivity that significantly reduces heat gain inside the warehouse — which matters enormously in Abu Dhabi’s climate where outdoor temperatures can exceed 45°C in summer.
The 0.3mm galvanized iron face sheets provide structural rigidity and corrosion resistance on both sides of the panel. The galvanizing process bonds a layer of zinc to the steel, acting as a sacrificial barrier against rust and environmental moisture. In an industrial coastal environment like Abu Dhabi, that protection directly extends the service life of the building envelope.
What Sandwich Panel Supply Abu Dhabi Made This Project Work
A supply order of this scale involves more than just manufacturing — it requires coordinated planning, quality checkpoints throughout production, and a supply chain that keeps pace with the project timeline. Here is what we focused on to make this delivery a success:
- Consistent Manufacturing Quality All 3,800 meters were produced under the same controlled conditions. Panel thickness, foam density, face sheet bonding, and dimensional accuracy were monitored at each production stage to ensure uniform performance from the first delivery batch to the last.
- Durable G.I Sheet Facing Galvanized iron is a proven choice for industrial panels in the Gulf region. Its resistance to corrosion, mechanical impact, and UV degradation makes it well-suited to the harsh outdoor exposure that warehouse exteriors face year-round. The 0.3mm gauge balances weight efficiency with meaningful structural strength.
- On-Time, Phased Delivery Construction schedules do not wait. We coordinated delivery logistics to ensure that panels arrived when the project needed them, supporting smooth workflow on site and avoiding costly delays to the installation team.
- Energy Efficiency at Scale When 3,800 meters of well-insulated panels wrap a warehouse, the cumulative effect on the building’s internal temperature management is significant. Reduced heat transfer means lower cooling loads, translating into ongoing energy savings for the facility operator long after construction is complete.
Why PU Core Panels for Warehouses?
There are several insulation core options available in the sandwich panel market — mineral wool, EPS (expanded polystyrene), and polyurethane are the most common. For this warehouse project, PU core panels were the right choice for several practical reasons.
THERMAL PERFORMANCE
PU foam has a lower lambda value than EPS and mineral wool, meaning a thinner panel achieves the same insulation value. At 50mm, a PU core panel performs comparably to a mineral wool panel that might need to be 80–100mm thick to match it. That efficiency matters when every millimeter of wall thickness affects building footprint and material cost.
STRUCTURAL RIGIDITY
The closed-cell structure of polyurethane foam adds compressive strength to the panel beyond pure insulation. PU core panels resist deflection better than open-cell alternatives, which is important in large warehouse structures where panel spans can be significant.
MOISTURE RESISTANCE
Unlike mineral wool, PU foam does not absorb water. This matters in storage environments where internal humidity can fluctuate and condensation can form on cold surfaces. A PU core panel maintains its insulation properties even when the surrounding environment is damp.
About the Client
Sama Al Shahba Technical Services (SASTS) is an active player in technical services and construction in Abu Dhabi, working across industrial and commercial sectors. For this warehouse storage facility, they required a supply partner who could handle volume, maintain quality, and meet delivery schedules without compromise. We were pleased to fulfill that role and support the successful completion of their project.
| PROJECT SUMMARY |
| Client: Sama Al Shahba Technical Services (SASTS) |
| Location: Abu Dhabi, UAE |
| Project Type: Warehouse Storage Facility |
| Scope: Supply Only |
| Quantity: 3,800 Linear Meters |
| Panel: 50mm PU Insulated Sandwich Panel |
| Face Sheets: 0.3mm G.I (Both Sides) |
Built on Quality. Delivered on Time.
This project is a clear example of what high-volume panel supply looks like when manufacturing consistency and reliable logistics work together. From the first meter to the last, every panel supplied to Sama Al Shahba Technical Services in Abu Dhabi met the same high standard — because anything less is not a standard at all.
Need sandwich panels for your next project in the UAE? Our team is ready to deliver the same consistent quality — on time and to specification.
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